Stone Processing Line
Stone Processing Line
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Stone Processing Line

PROPERTIES:

  • Ability to Calibrate with Factory Production Speed
  • Applicable in Limited Spaces
  • No Production of Greenhouse and VOC Gases
  • The Ability to Increase the Production of the Factory
  • The Ability to Process All Types of Stones
  • The Possibility of Execution for Tile and Slab Processing
  • Energy Consumption Only Form Electrical Energy

Advantages:

  • High Processing Speed
  • No Need for an Operator
  • Reduction of Energy Consumption
  • No Need to Move the Stone from the Production Line to Carry Out the Processing Steps
  • All Processing Steps Are Online
  • Significant Increase in Stone Quality and Strength
  • Increasing the Value of the Stone
  • Using the High-Quality Material
  • State of the Art Technology
  • No Damage to the Stone Texture
  • Reduction of Resin and Stone Waste
Stone Processing Line

 

  1. Slab placement electric table: Slabs are placed on this table by transfer equipment or cranes. 
  2. Primary moisture dryer: Due to the fact that the previous stage is the slab cutting section, it is necessary to remove moisture from the surface and inside of the stone. 
  3. Resin application and penetration electric table: In this step, the resin is applied to the stone and is penetrated into the texture and micro-cracks by a special Sam Hightech device. 
  4. Primary resin curing furnace: The applied resin to the back of the stone and mesh is completely cured and dried when passing through this machine. 
  5. Slab rotation robot: Slabs are rotated 180 degrees in order to apply resin to the surface of the stone. 
  6. Grinding (calibration): To optimize the consumption of resin and increase the quality of processing before applying resin to the surface of the stone. 
  7. Secondary moisture dryer: Drying the stone moisture after calibrating to apply resin to the surface of the stone. 
  8. Secondary resin applying electric table: The process of applying and penetrating the resin to the surface of the stone. 
  9. Secondary resin curing furnace: For drying and curing the applied resin to the surface of the stone. 
  10. Minor repairing table: At this stage, the resin is applied to the parts of the stone that need to fettle (places emptied of resin). 
  11. Low power resin curing furnace: To cure the minor repaired parts. 
  12. Grinding and polishing stage: In this section, the final stage of grinding and polishing is done to polish the surface of the stone. 
  13. Final moisture dryer: To dry the moisture of the stone after polishing. 
  14.  Scanning, sorting, and quality control of stone.

 

RETURN ON INVESTMENT OF THE STONE PROCESSING LINE

- The simple line includes a moisture dryer, a resin curing furnace, a sorter machine.
- The professional line includes 2 moisture dryers for back and front, 2 resin curing furnaces for back and front and a sorter machine.

A Part of Mr. Marandi's speech the confirmation of performance of the hi-tech slab stone processing line.

Mr. Marandi's speech on 17th of November regarding the confirmation of performance of the hi-tech slab stone processing line in the Faraz Kashan stone unit.

High-tech and advanced stone slab processing

Stone Processing Line

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